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Showing posts with label technique. Show all posts
Showing posts with label technique. Show all posts

5.24.2015

setting the scene

Last weekend I learned some techniques for making scenery.

Trevor Marshall asked me to visit the TrainmastersTV studios with him so I could participate in his latest "Roadshow" episode. My job was to ask silly questions, and he would show me how easy it was to generate basic grasslands. It was far easier than I expected.

My forte has always been electrical and mechanical aspects of layouts. If you want a pair of .128" diameter holes drilled .750" apart, or you need a wiring harness connecting you control panel to the tracks, I'm your man. But high-school art classes were a long time ago, and I was much better at mechanical draughting than "sketching from life" even then.

Starting with a blank slate (a 12" square slab of extruded foam insulation in this case) Trevor showed me how to add gentle contours, foundation colour & texture, realistic ground cover, and even small shrubs to create a pleasing diorama in just a few hours. The results I achieved were satisfying and visually acceptable; I'm sure with more practise I could improve to the point where I would surprise myself with the finished product.

Trevor has a more complete write-up of the event. Please visit his site for more detailed description.


10.20.2013

which (switch)witch is which?

Didn't think I'd taken a photo of this - on film no less!

One quick scan and a digital cleanup later...

About 15 years ago, I had made up a demo control display for the Erin Mills Model Railroad Association using N scale track and turnouts.

The top "Inglenook" was controlled by a single capacitor-discharge circuit (which I thought came from a plan at Rob Paisley's excellent circuitry site, but didn't) that routed power via a diode matrix to a set of Atlas #200 "Snap" relays which, in turn, routed power to a set of Tortoise machines under the plywood. This was slow motion control of three turnouts with sinlge-button route selection. The snap relays had pretty low current draw and virtually no mechanical binding, so a single cap-D was OK. A bonus was the ability to manually slide any snap relay lever and control each turnout separately if required.

The bottom ladder used Peco PL-10 twin-coil solenoids supplied with current from one-per-turnout TTL input capacitor-discharge circuits made from plans at the TracTronics site (see SwitchWitch), also via a diode matrix. Instant and reliable snap-action regardless of how many turnouts move simultaneously, without routing heavy current through the tiny Radio Shack 0.5 Amp momentary N.O. pushbuttons (which would then arc internally and weld themselves 'closed'). Brilliant, low current control circuits for use with something like a Launchpad micro controller? Hint hint...

I added a momentary on-off-on toggle switch to the leftmost TTL input cap-D (on the lower ladder) to show individual (local) control of turnouts in this option as well. The SwitchWitch circuits can be built active-high or active-low to suit your driver output configuration. The toggle merely grounded either input.

The demo board can be seen here sitting on top of my 2.5'x5' N scale portable layout which was made for DCC and two-cab control clinic at the Erin Mills club. For some reason, I have long since disassembled both of these units and scattered the components to the four winds. Probably seemed like a good idea at the time.

A lot of modellers at that point (and probably still now) had trouble "getting" some of the electrical concepts I was talking & handwaving about. In the end, it was easier to build up some working demo units that could be mulled over in real time. Not sure how many people acted on any of the stuff I presented, though.

10.11.2013

a horse of a different colour

I've been able to enjoy another great day of woodworking with Steven Der Garabedian (Black Walnut Studio) as he lead a class at the Lee Valley Tools Toronto west location.

The subject was a James Krenov style saw horse, similar to this one (from the Lumberjocks forum):



The material we used was straight-grained ash that Steve had picked up at A&M Wood in Cambridge. Steve pre-milled the rough stock to size to allow us to concentrate on the joinery.

My goal in taking these courses is to learn better techniques while getting feedback during the process from someone who actually makes a living with this knowledge.

This project exposes the novice to a drawbored blind mortise-and-tenon at the leg-to-foot joint, a wedged through mortise-and-tenon at the lower stretcher-to-leg joint, and a simple lap at the top rail-to-leg joint. The top rail itself is retained with two screws, as this piece may eventually have to be replaced due to wear or damage over time.

I used a striking knife instead of a pencil for marking-out the tenon shoulders to ensure crisp edges. Nicely sharpened chisels were available in class to deal with the lap joint notches in the hard ash. Shoulder planes were used to clean up the tenons for a light press fit in the mortises.

I did make one mistake during my layout of the top rail's lap joint (D'oh!), but it won't prevent me from finishing the project to my satisfaction. I can turn the error into a visual feature with little effort.

Of course, I need a second sawhorse to make a pair -
or I could just apply a light finish and use it as a quilt rack...

2.04.2013

check, please!

If you decide to use commercial track products for your layout or modules, BEFORE you start laying these on the baseboard and pinning or gluing them down, CHECK the gauge of each and every piece with a proper NMRA (or other regulatory body's) measuring tool.

Seriously.

I have experienced at least a half dozen separate instances where the commercial product's rail are not in gauge, and can't be corrected. The latest instance involved removing a turnout from a ballasted right of way while making a minimum of mess. Not fun.

Every turnout, every crossing, every piece of sectional or flex track needs to be checked before it is installed. Items that are not in gauge need to be returned to their place of purchase as defective. These items are produced in batches and can vary as enviromental changes and mechanical wear occur.

While you're at it, verify the electrical arrangements of each turnout's point & stock rails with a continuity tester. This is especially important in DCC applications where the optimal situation is to have each point rail the same polarity as its adjacent stock rail to prevent shorting when wheelset's back-to-back distance might be a tad tight. I have had two turnouts where the short rail section after the frog had become isolated from the rest of the route (the wire bond underneath was broken) creating a dead spot.

Save yourself some pain and check first.

11.29.2012

milling about

Finally finally, finally got the Taig mill up and running again.
The only defective part has been me (ta da!).

One of my laments, before it was all disassembled and packed away for the (long ago) move to my new domicile, was the lack of workholding devices that were provided with the machine. The secondary market was also a bit thin at the time. But it's a machine tool; you're supposed to make things with it.

Taig's T-slots on the milling bed are not the same size as most other mini-mills; even a 1/4-20 threaded rod is really too big to use. Taig favours 10-32 hardware and (for the mill) includes only a couple of elongated, flat steel nuts. Injudicious use of the cap screws when tightening up will cause scoring of the T-slot bottom. A more elegant solution is demanded.

Certainly, there are 3rd parties that now sell accessory clamping kits for the Taig. However, it's time to make something (see end of 1st paragraph) for it myself.

Once the vertical column was trammed, I dug out the ER16 collets and the largest milling cutter I could find in the boxes (3/8"). It turns out I have several larger ones but they wouldn't do the job any faster in this case. The Sowa toolmaker's screwless vise was installed and squared up.

A 1/2" square bar of aluminium (6061?) was inked and scribed to the dimensions required, then clamped in the vise on top of two parallels. Flakes flew off the sides as I carved a 1/8" x 1/4" step into each long face of the stock. This produces a nice sliding fit in the T-slot while still not jamming on every strand of swarf.

Tomorrow's task is to mark out the holes, drill, tap and de-function-ise the bottom threads to prevent the screws from passing completely through. Then I'll mark off and slice the individual T-nuts from the bar. Later batches will be sized for both the lathe saddle T-slots and the front lip of the mill.

5.11.2012

beady little I

An attempt at a length of moulded edge using the Stanley 55. A short, warped piece of pine proved to be the first victim. 1/4" bead along the bottom edge and 3/8" bead along the top edge (to different depths) leaving a shadowy step in the middle.


Immediately, I can see the need for a proper length & height planing bench with better stops & clamps (sorry, trusty old Workmate). However - since I have still not sharpened or cleaned anything, nor deployed the slitting cutters ahead of the irons, I am mightily pleased. A tiny bit of tearout was quickly dealt with using the impressive Lee Valley spokeshave.

I can easily imagine a bedside table with a similar edge on its top...

4.29.2012

hitting the wall

I came across a well weathered wall while I was on holiday. Stood back about 20 feet and took a shot. This should represent looking at an O scale wall from about 4". Notice what isn't in the picture.


You guessed it; no nail holes. You can make out the odd nail head, and easily see indications of where the studs are. Lots of flaked paint down at the bottom, and lots of chalky (or dusty, the rain doesn't hit it up there) looking paint at the top. This illustrates the importance of modelling something by looking at real world references rather than based on impressions, memories, or word-of-mouth approaches. Find the actually item you want to model, or take a picture of it in good lighting conditions, and try to emulate what is really there. 

1.28.2012

Kirlin Scale Models

Had a very good conversation with Dan Kirlin on last Sunday afternoon. Among other things, we discussed efficient workshop design, layout planning, modification of brass models, DCC decoder installation, the relative merits of DCC manufacturer's offerings, Lenz' RailCom feature, various operation sequences for production lathes, restoration of vintage tools, the fear of brass (Orichalcuphobia?), work shop safety, alternate methods for threading for those machines without leadscrews, and 3-phase AC power in residental applications.

Dan has manufactured many HO scale detail parts and models, and builds models of his own in S scale. He is an authorised Soundtraxx installer and a Lenz DCC dealer. He is also a skilled machinist, fabricator, & custom painter, and has performed many repowering jobs on brass models.

11.07.2008

to air is humane

I felt that the speeder shed needed better treatment than a brush-coat finish so I unpacked one of my old airbrushes (a Badger 350) and cabinet, fitted the coarse tip and had a go at it. One of the traditional complaints about airbrushing is the amount of prep and cleanup time & effort compared to the actual time spent painting. Using a single-action brush saves a lot of hassle and, unless you are doing very delicate weathering that requires minute paint flow control, is perfectly adequate for most hobby work.

The cabinet is made from a clear plastic, flip-top storage container which lies on its side. Furnace filter material is tacked over a frame in front of the extraction fan. The fan is an amazingly powerful, squirrel cage blower that came off a huge piece of stone-age computing equipment. The fan is attached to one end of the container where a circular hole is cut, and exhausts through flexible dryer vent tubing to a multi-flap dryer vent. The vent body is stuck through a piece of 1.5" thick extruded styrofoam sheet which is cut to snuggly fit the window opening. When the fan and compressor (Badger 280-1) are running it is bearably loud and there is absolutely no paint smell.



Badger ModelFlex CN Red #11 was used straight from the bottle. For future work I'll need to punch a larger hole in the top of a Badger #50-2016 "in-jar paint filter" as this version only fits the old, smaller diameter siphon tube. Having to strain the paint is a royal pain but it's a good way to keep the airbrush from clogging up as you work.

The shed trim and window frames will be painted Polly Scale ATSF Catwhisker Yellow, which is a near match to CN's off-white colour, prior to installation. This saves a lot of time-consuming masking and makes for a cleaner finish.

A separate base for the shed has been built and blended into the scenery on the module, along with a short stretch of code 55 trackage. The shed will be removable for protection between shows.

10.26.2008

domestic break

Just bought a nice, 15 light French door at the local "Re-Store" to use in one of the bedrooms of the condo. The door's surface has quite a lot of dent and scratch damage caused by mis-handling during salvage, but all of the glass is intact. Since the door will be painted, these cosmetic flaws are unimportant.

I was able, with the aid of a long metal straight edge and circular saw equipped with a planing blade, to cut 1/8" off each edge of the door to get it to fit into the existing door frame. This allowed for fresh dados to accomodate the hinges and kept everything nice and symmetrical. A quick trim of the top and bottom of the door completed the re-sizing.

The only major stumbling block is the height of the passage set. The position of the new door handle is lower than the existing door frame location. The door frames in the condo are one-piece metal assemblies. The strike plate location is fixed and cannot be moved up or down without a great amount of grinding, welding, and cursing.

The easiest solution is to raise the handle position in the door. Using a trepanning cutter in the drill press, I produced a number of pine slugs to fill in the existing holes. These have been glued and clamped into the body of the door, then shaved flush with a broad chisel. Using an appropriate hole saw and spade bit, I will re-drill the door at the new passage set location. Any remaining voids, dents, and scratches in the door will be filled with wood putty, sanded, and primed.